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Radiators manufactured by JSC "ChTZ" are made from oval-shaped tubes.

Radiators with heat dissipation 30-35% higher than plate-type radiators.

ChTZ manufactures high-quality radiators using the Italian Convett technology. The radiators are made from oval-section pipes. They dissipate heat more efficiently, ensuring reliable and safe operation of your equipment while reducing the size of the transformer.
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01 About Radiators

Each section of the radiator is made from high-quality steel tubes (ГОСТ 10704-91), formed into an oval shape.

ChTZ radiators are made from oval-shaped tubes of high-quality steel. Each element consists of nine oval tubes with a thickness of 1 mm, automatically welded to two pressed steel covers, 1.5 mm thick. The radiator can consist of various numbers of elements (from 4 to 34) with heights ranging from 800 to 3500 mm.

Excellent oil circulation without any risk of laminar flow and high thermal efficiency, also due to the ratio of the surfaces in contact with the oil and air, allow ChTZ radiators to dissipate heat by approximately 30% or more compared to radiators made from stamped plates.

02 Two Models

We manufacture two models of radiators:

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Standard radiator model
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Radiator model with reduced sections
The radiators are intended for transformers manufactured according to ГОСТ Р 52719- 2007, (ГОСТ 30830, МЭК 60076-1)

03 Efficiency Diagram

Efficiency Diagram of Radiator Heat Dissipation

Radiators from JSC "Chirchik Transformer Plant" with flat, straight tubes allow for 30-35% more efficient heat dissipation compared to radiators made from stamped plates.
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Dissipation (W/m2)

Radiator Height, мм

04 Comparative Table

Radiators with Flat, Straight Tubes by "ChTZ"
table
Distance Between Flanges, mm Weight, kg Area, m² Welds, mm
800 4,14 0,76 2164
1700 8,08 1,56
3000 13,78 2,72
3500 15,98 3,17
Radiators Made from Stamped Plates
table
Distance Between Flanges, mm Weight, kg Area, m² Welds, mm
800 7,2 0,92 2340
1700 15,83 2,02 4141
3000 28,3 3,61 6740
3500 33,1 4,23 7741

05 Our Advantages

Why Are Our Radiators a Step Ahead?

A smaller number of radiators used provides significant advantages compared to conventional radiators made from stamped plates.
  • Affordable Cost
  • Better Use of Available Space
  • Heat dissipation is 30–35% higher compared to plate-type radiators
  • Oil Savings
  • Savings on Installation and Transportation Costs
  • Fewer Fans in the Case of ONAF
  • Flexibility in Sizes

06 Gallery

07 Manufacturing Processes

  • General Process
  • Internal Processing
  • Painting
  • Packaging

General Description of the Tubular Radiators Manufacturing Process

Radiators manufactured by JSC “CTP” are produced in sectional designs ranging from 4 to 34 sections, with heights from 800 mm to 3,500 mm. Each section consists of oval-shaped tubes that ensure optimal oil circulation while eliminating the risk of laminar flow.

High thermal efficiency is achieved through an increased “oil–air” heat exchange surface area. Owing to this design, CTP radiators are 25–30% more efficient compared to plate-type radiators.

Production is carried out on a modern automated line with three-stage tightness control. The radiators are equipped with all necessary units and accessories for the installation of fans, sensors, and other equipment. Prior to painting, the products undergo specialized internal and external surface treatment. To ensure a uniform paint coating of the required thickness, immersion or flooding methods are applied in accordance with ISO 12944-5.

Internal cleaning is performed using clean transformer oil, while the smooth shape of the tubes ensures complete removal of contaminants. This represents the second key advantage of CTP radiators compared to plate-type radiators and fully complies with the requirements of ISO 4406.

Radiator installation is carried out on individual pallets using specialized fixtures that prevent mechanical damage as well as the ingress of moisture and contaminants into the product.

Internal Radiator Treatment

In 2023, this process was modernized and improved with the installation of the 4.0 automatic forced washing system: a highly sophisticated system that ensures compliance with ISO 4406 oil cleanliness specifications, ensuring contamination levels meet ISO2 15 µm, ISO5 13 µm, and ISO15 8 µm standards.

The oil used in the process is filtered through a moisture removal system connected to the equipment for reuse in subsequent cycles, avoiding disposal.

This washing process removes metal residues left inside the radiator tubes.

JSC "Chirchik Transformer Plant" radiators with an oval tubular design have a significant advantage over plate radiators even in terms of internal cleaning. The oval tube is much smoother and therefore easier to clean than two welded steel sheets with numerous corners where contaminants can accumulate.

Radiator Painting Process

Before any type of painting, we treat 100% of the metal surface with sandblasting to white metal, in accordance with SSPC-SP5-63 specifications established by the Steel Structures Painting Council, with a maximum profile thickness of 20-30 µm. The appearance of the sandblasted surface must comply with class Sa3, according to the Swedish Standard SIS 055900-67. Within 24 hours, we apply a primer layer to the radiator to prevent oxidation. If specifically requested in the order, hot-dip galvanized radiators will be supplied in accordance with UNI-EN ISO 1461 standards. The mechanical construction of our radiators prevents deformation during hot-dip galvanizing. Depending on environmental conditions and required warranty, in cooperation with our paint supplier, we can recommend the appropriate product and application cycle.

The company paints surfaces according to EN ISO 12944-5 standards, adhering to the specified coating thickness based on the chosen operating cycle, which can be water-based or solvent-based. Depending on the acrylic, epoxy, or polyurethane materials used, each environmental class defines the minimum and nominal thickness required for the specific class. The company guarantees environmental classes from C3 to C5, M-H-VH, and CX for land applications. The operating cycles of JSC "ChTZ" are approved for environmental classes.

 NDFT = nominal dry film thickness

Radiator Packaging

process

JSC “ChTZ” applies modern packaging and transportation technologies for radiators, ensuring reliable product protection at all stages of logistics. For each shipment, individually manufactured pallets matching the radiator dimensions are used, along with treated wood that complies with the requirements of the destination countries.

The packaging system is continuously improved and includes:
 • company-manufactured pallets produced to individual dimensions
 • protective rubber spacers installed between radiators to prevent mechanical damage
 • rubber protective caps to prevent moisture ingress into the products
 • specialized packaging solutions selected based on transportation conditions
team
Tusov Artem Aleksandrovich
Deputy Director for Marketing and Sales

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